Saint-Gobain India operates a major glass manufacturing facility at Wada in Palghar district. A process pipeline developed a steam leak during operation. M.S. Enterprises was contracted to perform online leak sealing — sealing the leak at full operating pressure without plant shutdown.
Scope of Work
Detailed work package delivered under this contract.
- ▸On-site leak assessment and sealant compatibility check
- ▸Specialised injection equipment deployment
- ▸Live pipeline leak sealing at operating pressure
- ▸Post-seal inspection and pressure-hold verification
Steam leak on pipeline serving the glass-melting furnace. Plant shutdown to repair would have meant minimum 48-hour production loss — equivalent to several lakh INR of revenue. Plant required leak resolution without operational shutdown.
M.S. Enterprises deployed specialist online leak sealing crew with high-pressure injection equipment. Engineer assessed leak geometry, selected compatible sealant grade (steam-rated, high-temperature). Sealing performed at full operating pressure within a 4-hour window without plant shutdown.
Materials Used
Manufacturer-grade materials sourced direct, with full batch certification.
| Material | Specification | Quantity |
|---|---|---|
| Steam-rated injection sealant | Service 250°C, 40 bar | Per leak volume |
| Specialised injection equipment | High-pressure delivery system | 1 set deployed |
Delivered & verified.
- ✓Leak sealed within 4 hours, no plant shutdown
- ✓Production continuity maintained throughout
- ✓Several lakh INR of production loss avoided
- ✓Post-seal pressure-hold verified successful